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Table of Contents
Table of Contents
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2005 APACHE AS500, AS850, AS1000 & AS1200 Series 1 -
Parts Book 1 -
Quick List 10 -
Station 1 12 -
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Frame 12 -
Hydraulic Manifolds 18 -
Engine & Transmission 21 -
Transmission & Drivetrain 25 -
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AS500 & AS850 (PowerShift 750 4 Speed Transmission) 25 -
AS1000 & AS1200 (Funk Transmission) 32 -
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Overview 32 -
Stator Tube, ID Plate, Breather & Oil Passage Cover 33 -
Idler Gearshaft Components & Bore Sleeves 34 -
Bearing Retainer & Idler Assembly 35 -
Torque Converter 36 -
Input Shaft 37 -
First Stage Clutch 38 -
Second Stage Clutch 39 -
Third Stage Clutch 40 -
Rear Case 41 -
Manifold Assembly 42 -
Manifold Components 43 -
Solenoid 44 -
Output Retainer 45 -
Companion Flange 46 -
Charge Pump Assembly 47 -
Charge Pump Gear 48 -
Auxiliary Pump Adapter 49 -
Auxiliary Pump with Adapter Assembly 50 -
Auxiliary Pump Drive Housing 51 -
Parking Brake Assembly 52
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Cooling Package 53 -
Radiator 56
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Station 2 59 -
Station 3 77 -
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Component Overview 77 -
Fuel Tank 79 -
Hydraulic Tank 80 -
Fill Station 82 -
Product Pump & Plumbing 84 -
Eductor 87 -
Flowmeter 88 -
Rotoflush 89 -
Product Tank 90 -
Rear Suspension Accumulator 95 -
Brake System 96 -
Cab 97 -
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AS500, AS850, AS1000 & AS1200 97 -
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Gauge Panel 98 -
Wiper System 99 -
Steering Column 100 -
Glass Assembly 101 -
Air Assembly 102 -
Air Assembly 103 -
Air Assembly 104 -
Air Assembly Detail 1 105 -
Air Assembly Detail 2 106 -
Roof Assembly and Cab Lights 107 -
Upper Cab Assembly 108 -
Upper Dash Assembly 109 -
Radio Assembly 110 -
Speaker Assembly 111 -
Exterior Mirrors 112 -
Seat Assembly 113 -
Door Assembly 114 -
Padded Storage 115 -
Lower Cab Assembly 117 -
Console 118 -
Console Detail 1 119 -
Steering Motor and Horn 120 -
Serial Tag 116
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Muffler 121
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Station 4 122 -
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Miscellaneous 122 -
Back Rack 128 -
Valve Block 131 -
Boom Wing Assembly 132 -
Boom Plumbing 136 -
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5 Section Valve Block 136 -
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60’-80’ & Straight 80’ Boom (nozzle spacing 15” on center) 136 -
60’-80’ & Straight 80’ Boom (nozzle spacing 20” on center) 137 -
60’-80’ & Straight 80’ Boom (nozzle spacing 30” on center) 138 -
60’-90’ & Straight 90’ Boom (nozzle spacing 15” on center) 139 -
60’-90’ & Straight 90’ Boom (nozzle spacing 20” on center) 140 -
60’-90’ & Straight 90’ Boom (nozzle spacing 30” on center) 141 -
100’ Boom (nozzle spacing 15” on center) 142 -
100’ Boom (nozzle spacing 20” on center) 143 -
100’ Boom (nozzle spacing 30” on center) 144
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Nozzle Brackets 145 -
Foam Drop Tube 146 -
Fencerow Nozzle 147 -
Foam Mixing Chamber Assembly 148
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Tires & Rims 149 -
Wiring Harness 150 -
Hoses & Fittings 151 -
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AS500 151 -
Steering Hoses 151 -
Main Hydraulic Hoses 151 -
Start Dump Valve Kit 151 -
Hydraulic Hoses 152 -
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1. Suspension Block to Junction AS500 Part Number 800200073 AS850 Part Number 800200028 AS1000 & ... 152 -
2. Suspension Block to Filter Return AS500 Part Number 800200072 AS850 Part Number 800200027 AS10... 152 -
3. Suspension Block to Accumulator All Models Part Number 800200095 d” Female Swivel JIC d” Femal... 152 -
4. L1 to Frame AS500 Part Number 800200077 AS850 Part Number 800200032 AS1000 & AS1200 Part Numbe... 152 -
5. L2 to Frame AS500 Part Number 800200078 AS850 Part Number 800200033 AS1000 & AS1200 Part Numbe... 152 -
6. Product Pump Return to Suspension Block AS500 Part Number 800200071 AS850 Part Number 80020002... 152 -
7. Product Pump Pressure to Suspension Block AS500 Part Number 800200070 AS850 Part Number 800200... 152 -
8. R1 to Frame AS500 Part Number 800200079 AS850 Part Number 800200034 AS1000 & AS1200 Part Numbe... 152 -
9. R2 to Frame AS500 Part Number 800200080 AS850 Part Number 800200035 AS1000 & AS1200 Part Numbe... 152 -
10. Suspension to Junction Block Pressure AS500 Part Number 800200073 AS850 Part Number 800200028... 152 -
11. Filter to Junction Block Return AS500 Part Number 800200074 AS850 Part Number 800200029 AS100... 152 -
12. Junction Block to Tank Return AS500 Part Number 800200089 AS850 Part Number 800200044 AS1000 ... 152 -
13. Right Hand Counterbalance to Steering Cylinder AS500 Part Number 800200083 AS850 Part Number ... 152 -
14. Left Hand Counterbalance to Steering Cylinder AS500 Part Number 800200082 AS850 Part Number 8... 152 -
15. Piston Pressure to Junction Block AS500 Part Number 800200087 AS850 Part Number 800200042 AS1... 153 -
16. Junction Block to Cooler AS500 Part Number 800200081 AS850 Part Number 800200036 AS1000 & AS1... 153 -
17. Cooler Left Hand to Bottom of Transmission AS500 Part Number 800200091 (front of transmission... 153 -
18. Junction Block to Spring Can AS500 Part Number 800200090 AS850 Part Number 800200045 AS1000 &... 153 -
19. Case Drain to Junction Block AS500 Part Number 800200088 AS850 Part Number 800200043 AS1000 &... 153 -
20. Gear Pump Suction to Tank AS500 Part Number 800200086 AS850 Part Number 800200041 AS1000 & AS... 153 -
21. Piston Pump to Junction Block AS500 Part Number 800200087 AS850 Part Number 800200042 AS1000 ... 153 -
22. Ram Cylinder to Accumulator AS500 & AS850 Part Number 826000223 AS1000 & AS1200 Part Number 8... 153 -
23. Sway Cylinder to Frame AS500 Part Number 800200076 AS850 Part Number 800200031 AS1000 & AS120... 153 -
24. Ram Cylinder to Frame AS500 Part Number 800200075 AS850 Part Number 800200030 AS1000 & AS1200... 153 -
25. Bulkhead to Left Cylinder All Models 800200050 d” Female Swivel JIC d” Female Swivel JIC, 90°... 153 -
26. Bulkhead to Right Cylinder All Models 800200049 d” Female Swivel JIC d” Female Swivel JIC, 90... 153 -
27. Left Cylinder to Right Cylinder All Models 800200048 d” Female Swivel JIC d” Female Swivel JI... 153 -
28. Boom Block to Tilt Cylinder All Models 800200098 d” Female Swivel JIC d” Female Swivel JIC 15... 153 -
29. Boom Block to Tilt Cylinder All Models 800200098 d” Female Swivel JIC d” Female Swivel JIC 15... 153 -
30. Right Fold Rod to Fold Cylinder All Models 800200104 d” Female Swivel JIC d” Female Swivel JI... 154 -
31. Right Tip Barrel to Tip Cylinder All Models 800200102 d” Female Swivel JIC d” Female Swivel J... 154 -
32. Left Fold Rod to Fold Cylinder All Models 800200103 d” Female Swivel JIC d” Female Swivel JIC... 154 -
33. Left Tip Barrel to Tip Cylinder All Models 800200101 d” Female Swivel JIC d” Female Swivel JI... 154 -
34. Left Tip Rod to Tip Cylinder All Models 800200099 d” Female Swivel JIC d” Female Swivel JIC 3... 154 -
35. Left Fold Barrel to Fold Cylinder All Models 800200105 d” Female Swivel JIC d” Female Swivel ... 154 -
36. Right Tip Rod to Tip Cylinder All Models 800200100 d” Female Swivel JIC d” Female Swivel JIC ... 154 -
37. Right Fold Barrel to Fold Cylinder All Models 800200106 d” Female Swivel JIC d” Female Swivel... 154 -
38. Suspension Block to Boom Block Pressure All Models 800200094 d” Female Swivel JIC d” Female S... 154 -
39. Suspension Block to Boom Block Return All Models 800200093 º” Female Swivel JIC º” Female Swi... 154 -
40. Boom Accumulator to Tilt Cylinder All Models 826010011 º” Female Swivel JIC º” Female Swivel ... 154 -
41. Cooler Right Hand to Top of Transmission AS500 Part Number 800200092 (rear of transmission) A... 154 -
42. Cooler to Pump AS500 Part Number 800200084 AS850 Part Number 800200039 AS1000 & AS1200 Part N... 155 -
43. Gear Pump Suction to Tank AS500 Part Number 800200086 AS850 Part Number 800200041 AS1000 & AS... 155 -
44. Accumulator to Right Lift Cylinder All Models 800200097 d” Female Swivel d” Female Swivel 30”... 155 -
45. Accumulator to Left Lift Cylinder All Models 800200096 d” Female Swivel d” Female Swivel 24” ... 155 -
46. Steel Line to Differential Left AS500 & AS850 Part Number 800200060 AS1000 & AS1200 Part Numb... 155 -
47. Steel Line to Differential Right AS500 & AS850 Part Number 800200059 AS1000 & AS1200 Part Num... 155 -
48. Master Cylinder to Bulkhead AS500 & AS850 Part Number 800200058 AS1000 & AS1200 Part Number 8... 155 -
49. Master Cylinder to Bulkhead AS500 & AS850 Part Number 800200058 AS1000 & AS1200 Part Number 8... 155
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AS500 & AS850 156 -
Deere Engine Fitting Kit 156 -
Main Hydraulic Hoses 156 -
Fuel Fittings 157 -
Station 2 Hydraulic Hoses 157 -
AS850, AS1000 & AS1200 158 -
Steering Hoses 158 -
Hydraulic Fittings for Adjust On The Go Option 158 -
Hydraulic Hoses for Adjust On The Go Option 158 -
Hydraulic Fittings for 100’ Boom 159 -
Hydraulic Hoses for 100’ Boom 159 -
AS1000 & AS1200 160 -
Cummins Engine Fitting Kit 160 -
Hydraulic Fittings 160 -
Station 2 Hydraulic Hoses 160 -
Main Hydraulic Hoses 161 -
Fuel Fittings 161 -
AS500, AS850, AS1000 & AS1200 162 -
Hydraulic Fittings 162 -
Station 2 Hydraulic Fittings 162 -
Boom Hoses 163 -
Boom Rack Hydraulic Fittings 163 -
Steering Motor Hydraulic Fittings 163
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Appendix 164