Basic HTML Version
Table of Contents
| Preface | 3 |
| Contact Information | 3 |
| Definitions | 4 |
| Quick List | 5 |
| Filters | 5 |
| Cylinder Seal Kits | 6 |
| Belts | 6 |
| Hydraulic Hoses | 7 |
| Contact Information 1-A | 9 |
| Definitions 2-B | 9 |
| Quick List 3-C | 9 |
| Frame Section 1 | 9 |
| Hydraulics Section 2 | 9 |
| Engine & Transmission Section 3 | 9 |
| Transmission & Drivetrain Section 4 | 9 |
| AS710 (PowerShift 750 4 Speed Transmission) 4-1 | 9 |
| AS1010 (PowerShift 760 6-Speed Transmission) 4-8 | 9 |
| AS1210 (Funk 6-Speed) 4-20 | 9 |
| Overview 4-20 | 9 |
| Stator Tube, ID Plate, Breather & Oil Passage Cover 4-21 | 9 |
| Idler Gearshaft Components & Bore Sleeves 4-22 | 9 |
| Bearing Retainer & Idler Assembly 4-23 | 9 |
| Torque Converter 4-24 | 9 |
| Input Shaft 4-25 | 9 |
| First Stage Clutch 4-26 | 9 |
| Second Stage Clutch 4-27 | 9 |
| Third Stage Clutch 4-28 | 9 |
| Rear Case 4-29 | 9 |
| Manifold Assembly 4-30 | 9 |
| Manifold Components 4-31 | 9 |
| Solenoid 4-32 | 10 |
| Output Retainer 4-33 | 10 |
| Companion Flange 4-34 | 10 |
| Charge Pump Assembly 4-35 | 10 |
| Charge Pump Gear 4-36 | 10 |
| Auxiliary Pump Adapter 4-37 | 10 |
| Auxiliary Pump with Adapter Assembly 4-38 | 10 |
| Auxiliary Pump Drive Housing 4-39 | 10 |
| Parking Brake Assembly 4-40 | 10 |
| Cooling Package Section 5 | 10 |
| Radiator Section 6 | 10 |
| Overview Section 7 | 10 |
| Rear Axle Section 8 | 10 |
| Front Axle Section 9 | 10 |
| Firewall Section 10 | 10 |
| Engine Piping Section 11 | 10 |
| Hood & Bumper Section 12 | 10 |
| Cab Section 13 | 10 |
| AS510, AS710, AS1010 & AS1210 13-1 | 10 |
| Overview 13-1 | 10 |
| Cab Mounting 13-2 | 10 |
| Glass Assembly 13-3 | 10 |
| Door Assembly 13-4 | 10 |
| Wiper Assembly 13-5 | 10 |
| Lower Cab 13-6 | 10 |
| Console 13-7 | 10 |
| Seat 13-8 | 10 |
| Padded Storage 13-9 | 10 |
| Steering Column 13-10 | 10 |
| Electrical 13-11 | 10 |
| Inside Air Assembly 13-12 | 10 |
| Air Assembly Detail 1 13-13 | 10 |
| Air Assembly Detail 2 13-14 | 11 |
| Lower Air Assembly 13-15 | 11 |
| Horn & Steering Motor 13-16 | 11 |
| Brake Assembly 13-17 | 11 |
| Radio Assembly 13-18 | 11 |
| Speaker Assembly 13-19 | 11 |
| Upper Cab 13-20 | 11 |
| Roof Assembly & Work Light 13-21 | 11 |
| Exterior Mirrors 13-22 | 11 |
| Muffler Section 14 | 11 |
| Component Overview Section 15 | 11 |
| Hydraulic Tank Section 16 | 11 |
| Fuel Tank Section 17 | 11 |
| Rear Suspension Accumulator Section 18 | 11 |
| Product Tank & Skid Section 19 | 11 |
| Poly Tank Plumbing Section 20 | 11 |
| Roto-flush Section 21 | 11 |
| Extra Rinse Tank Section 22 | 11 |
| Product Pump & Plumbing Section 23 | 11 |
| Fill Station Section 24 | 11 |
| Product Strainer Section 25 | 11 |
| Inductor Section 26 | 11 |
| Driveshaft Section 27 | 11 |
| Suspension Switch & Arm Section 28 | 11 |
| Front Strut Section 29 | 11 |
| Radar Assembly Section 30 | 11 |
| Back Rack Section 31 | 12 |
| Valve Block Section 32 | 12 |
| Boom Wing Assembly Section 33 | 12 |
| Boom Plumbing Section 34 | 12 |
| 5 Section Valve Block 34-1 | 12 |
| 60’-80’ & Straight 80’ Boom (nozzle spacing 15” on center) 34-1 | 12 |
| 60’-80’ & Straight 80’ Boom (nozzle spacing 20” on center) 34-2 | 12 |
| 60’-80’ & Straight 80’ Boom (nozzle spacing 30” on center) 34-3 | 12 |
| 60’-90’ & Straight 90’ Boom (nozzle spacing 15” on center) 34-4 | 12 |
| 60’-90’ & Straight 90’ Boom (nozzle spacing 20” on center) 34-5 | 12 |
| 60’-90’ & Straight 90’ Boom (nozzle spacing 30” on center) 34-6 | 12 |
| 100’ Boom (nozzle spacing 15” on center) 34-7 | 12 |
| 100’ Boom (nozzle spacing 20” on center) 34-8 | 12 |
| 100’ Boom (nozzle spacing 30” on center) 34-9 | 12 |
| Nozzle Brackets 34-10 | 12 |
| Fencerow Nozzle 34-11 | 12 |
| Foam Marker Equipment Section 35 | 12 |
| Fenders Section 36 | 12 |
| Tires & Rims Section 37 | 12 |
| Wiring Harness Section 38 | 12 |
| Hoses and Fittings Section 39 | 12 |
| AS510, AS710, AS1010 & AS1210 39-1 | 12 |
| AS510 39-10 | 12 |
| AS710 39-13 | 12 |
| AS1010 39-16 | 12 |
| AS1210 39-21 | 12 |
| Boom Hoses & Fittings 39-26 | 12 |
| Hydraulic Hoses for Straight 80’, Straight 90’, 60’/80’ Combo and 60’/90’ Combo Booms 39-26 | 12 |
| Hydraulic Fittings for Straight 80’, Straight 90’, 60’/80’ Combo and 60’/90’ Combo Booms 39-26 | 12 |
| Hydraulic Hoses added to above for 100’ Booms 39-26 | 12 |
| Hydraulic Fittings added to above for 100’ Booms 39-26 | 12 |
| Additional Information Section 40 | 13 |
| Station 1 | 14 |
| Frame | 14 |
| Hydraulics | 21 |
| Engine & Transmission | 26 |
| Transmission & Drivetrain | 35 |
| AS710 (PowerShift 750 4 Speed Transmission) | 35 |
| AS1010 (PowerShift 760 6-Speed Transmission) | 42 |
| AS1210 (Funk 6-Speed) | 54 |
| Overview | 54 |
| Stator Tube, ID Plate, Breather & Oil Passage Cover | 55 |
| Idler Gearshaft Components & Bore Sleeves | 56 |
| Bearing Retainer & Idler Assembly | 57 |
| Torque Converter | 58 |
| Input Shaft | 59 |
| First Stage Clutch | 60 |
| Second Stage Clutch | 61 |
| Third Stage Clutch | 62 |
| Rear Case | 63 |
| Manifold Assembly | 64 |
| Manifold Components | 65 |
| Solenoid | 66 |
| Output Retainer | 67 |
| Companion Flange | 68 |
| Charge Pump Assembly | 69 |
| Charge Pump Gear | 70 |
| Auxiliary Pump Adapter | 71 |
| Auxiliary Pump with Adapter Assembly | 72 |
| Auxiliary Pump Drive Housing | 73 |
| Parking Brake Assembly | 74 |
| Cooling Package | 75 |
| Radiator | 78 |
| Station 2 | 81 |
| Overview | 81 |
| Rear Axle | 85 |
| Front Axle | 97 |
| Firewall | 105 |
| Engine Piping | 107 |
| Hood & Bumper | 109 |
| Cab | 111 |
| AS510, AS710, AS1010 & AS1210 | 111 |
| Overview | 111 |
| Cab Mounting | 112 |
| Glass Assembly | 113 |
| Door Assembly | 114 |
| Wiper Assembly | 115 |
| Lower Cab | 116 |
| Console | 117 |
| Seat | 118 |
| Padded Storage | 119 |
| Steering Column | 120 |
| Electrical | 121 |
| Inside Air Assembly | 122 |
| Air Assembly Detail 1 | 123 |
| Air Assembly Detail 2 | 124 |
| Lower Air Assembly | 125 |
| Horn & Steering Motor | 126 |
| Brake Assembly | 127 |
| Radio Assembly | 128 |
| Speaker Assembly | 129 |
| Upper Cab | 130 |
| Roof Assembly & Work Light | 131 |
| Exterior Mirrors | 132 |
| Muffler | 133 |
| Station 3 | 134 |
| Component Overview | 134 |
| Hydraulic Tank | 138 |
| Fuel Tank | 140 |
| Rear Suspension Accumulator | 142 |
| Product Tank & Skid | 143 |
| Poly Tank Plumbing | 146 |
| Roto-flush | 147 |
| Extra Rinse Tank | 148 |
| Product Pump & Plumbing | 149 |
| Fill Station | 154 |
| Product Strainer | 156 |
| Inductor | 157 |
| Station 4 | 160 |
| Driveshaft | 160 |
| Suspension Switch & Arm | 164 |
| Front Strut | 165 |
| Radar Assembly | 167 |
| Back Rack | 168 |
| Valve Block | 171 |
| Boom Wing Assembly | 172 |
| AS510, AS710, AS1010 & AS1210 | 172 |
| AS710, AS1010 & AS1210 | 173 |
| AS510, AS710, AS1010 & AS1210 | 174 |
| Boom Plumbing | 176 |
| 5 Section Valve Block | 176 |
| 60’-80’ & Straight 80’ Boom (nozzle spacing 15” on center) | 176 |
| 60’-80’ & Straight 80’ Boom (nozzle spacing 20” on center) | 177 |
| 60’-80’ & Straight 80’ Boom (nozzle spacing 30” on center) | 178 |
| 60’-90’ & Straight 90’ Boom (nozzle spacing 15” on center) | 179 |
| 60’-90’ & Straight 90’ Boom (nozzle spacing 20” on center) | 180 |
| 60’-90’ & Straight 90’ Boom (nozzle spacing 30” on center) | 181 |
| 100’ Boom (nozzle spacing 15” on center) | 182 |
| 100’ Boom (nozzle spacing 20” on center) | 183 |
| 100’ Boom (nozzle spacing 30” on center) | 184 |
| Nozzle Brackets | 185 |
| Fencerow Nozzle | 186 |
| Foam Marker Equipment | 187 |
| Fenders | 191 |
| Tires & Rims | 196 |
| Wiring Harness | 197 |
| Hoses and Fittings | 198 |
| Appendix | 224 |
| Additional Information | 224 |