Basic HTML Version
Table of Contents
Table of Contents
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2008 APACHE AS710, AS1010 & AS1210 1 -
Parts Manual 1 -
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Frame Section 1 2-3 -
Hydraulics Section 2 2-3 -
Engine & Transmission Section 3 2-3 -
Transmission & Drivetrain Section 4 2-3 -
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AS710 (PowerShift 750 4 Speed Transmission) 4-1 2-3 -
AS1010 (PowerShift 760 6-Speed Transmission) 4-8 2-3 -
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Assembly 4-8 2-3 -
Clutch 4-9 2-3 -
Forward Input & Reverse Clutch 4-10 2-3 -
Layshaft Clutch 4-11 2-3 -
Mainshaft Clutch 4-12 2-3 -
Torque Converter 4-13 2-3 -
Output Shaft 4-14 2-3 -
Pump Drive Shaft 4-15 2-3 -
Integral Park Brake 4-16 2-3 -
Brake Actuator 4-17 2-3 -
Park Brake Can 4-18 2-3 -
Valve Body Assembly 4-19 2-3
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AS1210 (Funk 6-Speed) 4-20 2-3 -
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Overview 4-20 2-3 -
Stator Tube, ID Plate, Breather & Oil Passage Cover 4-21 2-3 -
Idler Gearshaft Components & Bore Sleeves 4-22 2-3 -
Bearing Retainer & Idler Assembly 4-23 2-3 -
Torque Converter 4-24 2-3 -
Input Shaft 4-25 2-3 -
First Stage Clutch 4-26 2-3 -
Second Stage Clutch 4-27 2-3 -
Third Stage Clutch 4-28 2-3 -
Rear Case 4-29 2-3 -
Manifold Assembly 4-30 2-3 -
Manifold Components 4-31 2-3 -
Solenoid 4-32 2-3 -
Output Retainer 4-33 2-3 -
Companion Flange 4-34 2-3 -
Charge Pump Assembly 4-35 2-3 -
Charge Pump Gear 4-36 2-3 -
Auxiliary Pump Adapter 4-37 2-3 -
Auxiliary Pump with Adapter Assembly 4-38 2-3 -
Auxiliary Pump Drive Housing 4-39 2-3 -
Parking Brake Assembly 4-40 2-3
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Cooling Package Section 5 2-3 -
Overview Section 6 4-5 -
Rear Axle Section 7 4-5 -
Front Axle Section 8 4-5 -
Firewall Section 9 4-5 -
Engine Piping Section 10 4-5 -
Hood & Bumper Section 11 4-5 -
Cab Section 12 4-5 -
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AS710, AS1010 & AS1210 12-1 4-5 -
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Overview 12-1 4-5 -
Cab Mounting 12-2 4-5 -
Glass Assembly 12-3 4-5 -
Door Assembly 12-4 4-5 -
Wiper Assembly 12-5 4-5 -
Lower Cab 12-6 4-5 -
Console 12-7 4-5 -
Seat Mounting 12-8 4-5 -
Padded Storage 12-9 4-5 -
Steering Column 12-10 4-5 -
Electrical 12-11 4-5 -
Inside Air Assembly 12-12 4-5 -
Air Assembly Detail 1 12-13 4-5 -
Air Assembly Detail 2 12-14 4-5 -
Air Assembly Detail 3 12-15 4-5 -
Air Assembly Detail 4 12-16 4-5 -
Lower Air Assembly 12-17 4-5 -
Horn & Steering Motor 12-18 4-5 -
Brake Assembly 12-19 4-5 -
Radio Assembly 12-20 4-5 -
Upper Cab Assembly 12-21 4-5 -
Sound Abatement 12-22 4-5 -
Roof Assembly 12-23 4-5 -
Work Light 12-24 4-5 -
Wiring 12-25 4-5 -
Exterior Mirrors 12-26 4-5
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Component Overview Section 13 6-7 -
Hydraulic Tank Section 14 6-7 -
Fuel Tank Section 15 6-7 -
Exhaust Section 16 6-7 -
Rear Suspension Accumulator Section 17 6-7 -
Product Tank & Skid Section 18 6-7 -
Poly Tank Plumbing Section 19 6-7 -
Rotoflush Section 20 6-7 -
Extra Rinse Tank Section 21 6-7 -
Product Pump Section 22 6-7 -
Product Pump Plumbing Section 23 6-7 -
Fill Station Section 24 6-7 -
Product Strainer Section 25 6-7 -
Inductor Section 26 6-7 -
Driveshaft Section 27 6-7 -
Suspension Leveling Section 28 6-7 -
Front Strut Section 29 6-7 -
Radar Assembly Section 30 6-7 -
Back Rack Section 31 6-7 -
Boom Valve Block Section 32 6-7 -
Boom Wing Assembly Section 33 8-9 -
Boom Plumbing Section 34 8-9 -
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5 Section Valve Block 34-1 8-9 -
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60’-80’ & Straight 80’ Boom (nozzle spacing 15” on center) 34-1 8-9 -
60’-80’ & Straight 80’ Boom (nozzle spacing 20” on center) 34-2 8-9 -
60’-80’ & Straight 80’ Boom (nozzle spacing 30” on center) 34-3 8-9 -
60’-90’ & Straight 90’ Boom (nozzle spacing 15” on center) 34-4 8-9 -
60’-90’ & Straight 90’ Boom (nozzle spacing 20” on center) 34-5 8-9 -
60’-90’ & Straight 90’ Boom (nozzle spacing 30” on center) 34-6 8-9 -
100’ Boom (nozzle spacing 15” on center) 34-7 8-9 -
100’ Boom (nozzle spacing 20” on center) 34-8 8-9 -
100’ Boom (nozzle spacing 30” on center) 34-9 8-9
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10 Section Valve Block 34-10 8-9 -
Nozzle Brackets 34-13 8-9 -
Fencerow Nozzle 34-14 8-9
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Foam Marker Equipment Section 35 8-9 -
Auxiliary Lights Section 36 8-9 -
Fenders Section 37 8-9 -
Wheels & Tires Section 38 8-9 -
Wiring Harness Section 39 8-9 -
Hydraulic Hoses, Non Hydraulic Hoses & Fittings Section 40 8-9 -
Additional Information Section 41 10-11 -
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Parts Information Bulletin 41-1 10-11 -
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#06-1A (Option Kits) 41-1 10-11 -
#06-02 (Apache Cylinders) 41-2 10-11 -
#06-04 (Steering Cylinders) 41-3 10-11 -
#06-05 (Boom Accumulators) 41-4 10-11 -
#06-06 (Front Suspension Assemblies) 41-6 10-11 -
#07-01 (Double Acting Boom Lift Cylinders) 41-8 10-11 -
#07-02 (Rear Wheel Lug Studs) 41-10 10-11 -
#07-03 (Fuse Box) 41-11 10-11 -
#07-04 (2008 Filter List) 41-12 10-11 -
#07-05 (Hood Ornament) 41-14 10-11 -
#07-07 (Boom Assemblies) 41-15 10-11 -
#07-08 (Field Lighting Kits) 41-17 10-11 -
#07-09 (Front Bumper) 41-19 10-11 -
#07-10 (Chemical Eductor) 41-20 10-11
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Service Bulletin 41-21 10-11 -
Spare Parts Returm Policy 41-24 10-11 -
Parts Book Update Form 41-25 10-11
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Station 1 14-15 -
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Frame 14-15 -
Hydraulics 30-31 -
Engine & Transmission 38-39 -
Transmission & Drivetrain 52-53 -
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AS710 (PowerShift 750 4 Speed Transmission) 52-53 -
AS1010 (PowerShift 760 6-Speed Transmission) 66-67 -
AS1210 (Funk 6-Speed) 90-91 -
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Overview 90-91 -
Stator Tube, ID Plate, Breather & Oil Passage Cover 92-93 -
Idler Gearshaft Components & Bore Sleeves 94-95 -
Bearing Retainer & Idler Assembly 96-97 -
Torque Converter 98-99 -
Input Shaft 100-101 -
First Stage Clutch 102-103 -
Second Stage Clutch 104-105 -
Third Stage Clutch 106-107 -
Rear Case 108-109 -
Manifold Assembly 110-111 -
Manifold Components 112-113 -
Solenoid 114-115 -
Output Retainer 116-117 -
Companion Flange 118-119 -
Charge Pump Assembly 120-121 -
Charge Pump Gear 122-123 -
Auxiliary Pump Adapter 124-125 -
Auxiliary Pump with Adapter Assembly 126-127 -
Auxiliary Pump Drive Housing 128-129 -
Parking Brake Assembly 130-131
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Cooling Package 132-133
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Station 2 136-137 -
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Overview 136-137 -
Rear Axle 142-143 -
Front Axle 164-165 -
Firewall 178-179 -
Engine Piping 182-183 -
Hood & Bumper 186-187 -
Cab 190-191 -
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AS710, AS1010 & AS1210 190-191 -
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Overview 190-191 -
Cab Mounting 192-193 -
Glass Assembly 194-195 -
Door Assembly 196-197 -
Wiper Assembly 198-199 -
Lower Cab 200-201 -
Console 202-203 -
Seat Mounting 204-205 -
Padded Storage 206-207 -
Steering Column 208-209 -
Electrical 210-211 -
Inside Air Assembly 212-213 -
Air Assembly Detail 1 214-215 -
Air Assembly Detail 2 216-217 -
Air Assembly Detail 3 218-219 -
Air Assembly Detail 4 220-221 -
Lower Air Assembly 222-223 -
Horn & Steering Motor 224-225 -
Brake Assembly 226-227 -
Radio Assembly 228-229 -
Upper Cab Assembly 230-231 -
Sound Abatement 232-233 -
Roof Assembly 234-235 -
Work Light 236-237 -
Wiring 238-239 -
Exterior Mirrors 240-241
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Station 3 242-243 -
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Component Overview 242-243 -
Hydraulic Tank 248-249 -
Fuel Tank 252-253 -
Exhaust 256-257 -
Rear Suspension Accumulator 260-261 -
Product Tank & Skid 262-263 -
Poly Tank Plumbing 268-269 -
Rotoflush 272-273 -
Extra Rinse Tank 274-275 -
Product Pump 276-277 -
Product Pump Plumbing 280-281 -
Fill Station 288-289 -
Product Strainer 292-293 -
Inductor 294-295
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Station 4 298-299 -
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Driveshaft 298-299 -
Suspension Leveling 304-305 -
Front Strut 306-307 -
Radar Assembly 310-311 -
Back Rack 312-313 -
Boom Valve Block 318-319 -
Boom Wing Assembly 324-325 -
Boom Plumbing 336-337 -
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5 Section Valve Block 336-337 -
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60’-80’ & Straight 80’ Boom (nozzle spacing 15” on center) 336-337 -
60’-80’ & Straight 80’ Boom (nozzle spacing 20” on center) 338-339 -
60’-80’ & Straight 80’ Boom (nozzle spacing 30” on center) 340-341 -
60’-90’ & Straight 90’ Boom (nozzle spacing 15” on center) 342-343 -
60’-90’ & Straight 90’ Boom (nozzle spacing 20” on center) 344-345 -
60’-90’ & Straight 90’ Boom (nozzle spacing 30” on center) 346-347 -
100’ Boom (nozzle spacing 15” on center) 348-349 -
100’ Boom (nozzle spacing 20” on center) 350-351 -
100’ Boom (nozzle spacing 30” on center) 352-353
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10 Section Valve Block 354-355 -
Nozzle Brackets 360-361 -
Fencerow Nozzle 362-363
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Foam Marker Equipment 364-365 -
Auxiliary Lights 372-373 -
Fenders 374-375 -
Wheels & Tires 382-383 -
Wiring Harness 392-393 -
Hydraulic Hoses, Non Hydraulic Hoses & Fittings 394-395
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Appendix 424 -
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Additional Information 424 -
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Parts Information Bulletin 424 -
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#06-1A (Option Kits) 424 -
#06-02 (Apache Cylinders) 425 -
#06-04 (Steering Cylinders) 426 -
#06-05 (Boom Accumulators) 427 -
#06-06 (Front Suspension Assemblies) 429 -
#07-01 (Double Acting Boom Lift Cylinders) 431 -
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1. Place a jack stand under the back rack. Lower the boom to remove weight from the lift cylinders. 432 -
2. Remove cylinders. 432 -
3. Install new cylinders using existing pins and hardware. 432 -
4. Install 90 hose end of 800200188 on the rod end of the left lift cylinder. 432 -
5. Install 90 hose end of 800200187 on the rod end of the right lift cylinder. 432 -
6. Connect the straight ends of 800200187 and 800200188 using 800302191. Install the #6 hose end ... 432 -
7. Remove the #8 boom valve return hose from the suspension block. Install 800302195 and reattach... 432 -
8. Install #8 hose end of 800200189 to 800302195. 432
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#07-02 (Rear Wheel Lug Studs) 433 -
#07-03 (Fuse Box) 434 -
#07-04 (2008 Filter List) 435 -
#07-05 (Hood Ornament) 437 -
#07-07 (Boom Assemblies) 438 -
#07-08 (Field Lighting Kits) 440 -
#07-09 (Front Bumper) 442 -
#07-10 (Chemical Eductor) 443
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Service Bulletin 444 -
Spare Parts Returm Policy 447 -
Parts Book Update Form 448
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