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Table of Contents
Table of Contents
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2009 APACHE AS715, AS1010 & AS1210 1 -
Quick List 16 -
Station 1 18-19 -
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Frame 18-19 -
Hydraulics 34-35 -
Engine & Transmission 42-43 -
Transmission & Drivetrain 58-59 -
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AS715 (PowerShift 764) 58-59 -
AS1010 (PowerShift 766) 70-71 -
AS1010 & AS1210 (Funk) 94-95 -
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Overview 94-95 -
Stator Tube, ID Plate, Breather & Oil Passage Cover 96-97 -
Idler Gearshaft Components & Bore Sleeves 98-99 -
Bearing Retainer & Idler Assembly 100-101 -
Torque Converter 102-103 -
Input Shaft 104-105 -
First Stage Clutch 106-107 -
Second Stage Clutch 108-109 -
Third Stage Clutch 110-111 -
Rear Case 112-113 -
Manifold Assembly 114-115 -
Manifold Components 116-117 -
Solenoid 118-119 -
Output Retainer 120-121 -
Companion Flange 122-123 -
Charge Pump Assembly 124-125 -
Charge Pump Gear 126-127 -
Auxiliary Pump Adapter 128-129 -
Auxiliary Pump with Adapter Assembly 130-131 -
Auxiliary Pump Drive Housing 132-133 -
Parking Brake Assembly 134-135
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Cooling Package 136-137
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Station 2 138-139 -
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Overview 138-139 -
Rear Axle 140-141 -
Front Axle 166-167 -
Firewall 182-183 -
Engine Piping 184-185 -
Hood & Bumper 186-187 -
Cab 190-191 -
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AS715, AS1010 & AS1210 190-191 -
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Overview 190-191 -
Cab Mounting 192-193 -
Glass Assembly 194-195 -
Door Assembly 196-197 -
Wiper Assembly 198-199 -
Lower Cab 200-201 -
Console 202-203 -
Raven 5000 Console Mounting 204-205 -
Viper Console Mounting 204-205 -
E Pro Console Mounting 206-207 -
Switchbox Console Mounting 206-207 -
Phoenix 300/SmarTrax Console Mounting 208-209 -
Seat Mounting 210-211 -
Steering Column 212-213 -
Electrical 214-215 -
Inside Air Assembly 216-217 -
Lower Air System 218-219 -
Air Assembly Detail 1 220-221 -
Air Assembly Detail 2 222-223 -
Air Assembly Detail 3 224-225 -
Air Assembly Detail 4 226-227 -
Brake Assembly 228-229 -
Radio Assembly 230-231 -
Upper Cab Assembly 232-233 -
Sound Abatement 234-235 -
Roof Assembly 236-237 -
Work Light 238-239 -
Exterior Mirrors 240-241
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Station 3 242-243 -
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Overview 242-243 -
Hydraulic Tank 244-245 -
Fuel Tank 246-247 -
Exhaust 248-249 -
Rear Suspension Accumulator 250-251 -
Product Tank & Skid 252-253 -
Poly Tank Plumbing 258-259 -
Rotoflush 262-263 -
Extra Rinse Tank 264-265 -
Product Pump 266-267 -
Product Pump Plumbing 268-269 -
Fill Station 276-277 -
Product Strainer 282-283 -
Inductor 284-285
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Station 4 288-289 -
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Driveshaft 288-289 -
Suspension Leveling 292-293 -
Front Strut 294-295 -
Radar Assembly 298-299 -
Back Rack 300-301 -
Boom Valve Block 306-307 -
Boom Wing Assembly 312-313 -
Boom Plumbing 324-325 -
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5 Section Valve Block 324-325 -
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60’-80’ & Straight 80’ Boom (nozzle spacing 15” on center) 324-325 -
60’-80’ & Straight 80’ Boom (nozzle spacing 20” on center) 326-327 -
60’-80’ & Straight 80’ Boom (nozzle spacing 30” on center) 328-329 -
60’-90’ & Straight 90’ Boom (nozzle spacing 15” on center) 330-331 -
60’-90’ & Straight 90’ Boom (nozzle spacing 20” on center) 332-333 -
60’-90’ & Straight 90’ Boom (nozzle spacing 30” on center) 334-335 -
100’ Boom (nozzle spacing 15” on center) 336-337 -
100’ Boom (nozzle spacing 20” on center) 338-339 -
100’ Boom (nozzle spacing 30” on center) 340-341
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10 Section Valve Block 342-343 -
Nozzle Brackets 348-349 -
Fencerow Nozzle 350-351
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Foam Marker Equipment 352-353 -
Auxiliary Lights 360-361 -
Fenders 362-363 -
Wheels & Tires 370-371 -
Wiring Harnesses 380-381 -
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AS715, AS1010 & AS1210 380-381 -
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Accuboom Harness 380-381 -
Adjust On The Go Harness 380-381 -
Autoboom Harness Overview 382-383 -
Auxiliary Boom Lights Harness 386-387 -
Auxiliary Cab Light Harness Overview 388-389 -
Boom Harness Overview 390-391 -
Boom Valve Harness 392-393 -
Cab Harness Overview 394-395 -
Can Control Node Harness 396-397 -
Can Tee Option Jumper Harness 398-399 -
Cummins Cold Start Harness 398-399 -
Cummins Engine Harness 400-401 -
Funk Transmission Harness 402-403 -
Funk Six Speed Console Harness 402-403 -
HVAC Harness 404-405 -
Main Harness Overview 406-407 -
PowerShift 764 Harness 408-409 -
PowerShift 766 Harness 410-411 -
Raven Boom Control Harness Overview 410-411 -
Raven Control Cab Harness 412-413 -
Raven Control Frame Harness Overview 414-415 -
Raven 5000 to Viper E Pro Adapter Harness 416-417
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Hoses & Fittings 418-419 -
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AS715, AS1010 & AS1210 418-419 -
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Hydraulic Hoses 418-419 -
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1. Suspension Block to Junction Pressure All Models Part Number 800200028 ½” Female Swivel JIC ½”... 418-419 -
2. Suspension Block to Filter Return All Models Part Number 800200027 1” Female Swivel JIC 1” Fem... 418-419 -
3. Product Pump Pressure to Suspension Block All Models Part Number 800200171 º” Female Swivel JI... 418-419 -
4. Product Pump Return to Suspension Block All Models Part Number 800200171 º” Female Swivel JIC ... 418-419 -
5. Suspension Block to Accumulator All Models Part Number 800200095 d” Female Swivel JIC d” Femal... 418-419 -
6. L2 to Frame All Models Part Number 800200033 º” Female Swivel JIC º” Female Swivel 90° 16½” 100R2 418-419 -
7. L1 to Frame All Models Part Number 800200032 º” Female Swivel JIC º” Female Swivel 90° 15” 100R2 418-419 -
8. R1 to Frame All Models Part Number 800200034 º” Female Swivel JIC º” Female Swivel JIC 21” 100R2 418-419 -
9. R2 to Frame All Models Part Number 800200035 º” Female Swivel JIC º” Female Swivel JIC 19” 100R2 418-419 -
10. Suspension to Junction Block Pressure All Models Part Number 800200028 ½” Female Swivel JIC ½... 418-419 -
11. Filter to Junction Block Return All Models Part Number 800200029 1” Female Swivel JIC 1” Fema... 418-419 -
12. Junction Block to Tank Return All Models Part Number 800200216 1” Female Swivel JIC 1” Female... 418-419 -
13. Right Hand Counterbalance to Steering Cylinder All Models Part Number 800200028 d” Female Swi... 418-419 -
14. Left Hand Counterbalance to Steering Cylinder All Models Part Number 800200037 d” Female Swiv... 418-419 -
15. Suppressor to Junction Block All Models Part Number 800200207 ½” Female Swivel JIC ½” Female ... 418-419 -
16. Junction Block to Cooler AS715 & AS1010 Part Number 800200182 AS1210 Part Number 800200172 ½”... 420-421 -
17. Cooler Left Hand to Bottom of Transmission AS715 & AS1010 Part Number 800200152 AS1210 Part N... 420-421 -
18. Junction Block to Spring Can AS715 & AS1010 Part Number 800200215 AS1210 Part Number 80020021... 420-421 -
19. Case Drain to Junction Block AS715 & AS1010 Part Number 800200018 AS1210 Part Number 80020017... 420-421 -
20. Gear Pump Suction to Tank AS715 & AS1010 Part Number 800200183 AS1210 Part Number 800200016 1... 420-421 -
21. Piston Pump to Junction Block All Models Part Number 800200207 ½” Female Swivel JIC ½” Female... 420-421 -
22. Ram Cylinder to Accumulator All Models Part Number 826000222 Models with 90” Fixed Axles Part... 420-421 -
23. Sway Cylinder to Frame All Models Part Number 800200006 º” Female Swivel JIC º” Female Swivel... 420-421 -
24. Ram Cylinder to Frame All Models Part Number 800200005 º” Female Swivel JIC º” Female Swivel ... 420-421 -
25. Bulkhead to Left Cylinder All Models with Adjustable Fronts Part Number 800200050 d” Female S... 420-421 -
26. Bulkhead to Right Cylinder All Models with Adjustable Fronts Part Number 800200049 d” Female ... 420-421 -
27. Left Cylinder to Right Cylinder All Models with Adjustable Fronts Part Number 800200048 d” Fe... 420-421 -
28. Boom Block to Tilt Cylinder All Models Part Number 800200098 d” Female Swivel JIC d” Female S... 422-423 -
29. Boom Block to Tilt Cylinder All Models Part Number 800200098 d” Female Swivel JIC d” Female S... 422-423 -
30. Right Fold Rod to Fold Cylinder All Models Part Number 800200204 d” Female Swivel JIC d” Fema... 422-423 -
31. Right Tip Barrel to Tip Cylinder All Models Part Number 800200102 d” Female Swivel JIC d” Fem... 422-423 -
32. Left Fold Rod to Fold Cylinder All Models Part Number 800200103 d” Female Swivel JIC d” Femal... 422-423 -
33. Left Tip Barrel to Tip Cylinder All Models Part Number 800200101 d” Female Swivel JIC d” Fema... 422-423 -
34. Left Tip Rod to Tip Cylinder All Models Part Number 800200099 d” Female Swivel JIC d” Female ... 422-423 -
35. Left Fold Barrel to Fold Cylinder All Models Part Number 800200105 d” Female Swivel JIC d” Fe... 422-423 -
36. Right Tip Rod to Tip Cylinder All Models Part Number 800200100 d” Female Swivel JIC d” Female... 422-423 -
37. Right Fold Barrel to Fold Cylinder All Models Part Number 800200106 d” Female Swivel JIC d” F... 422-423 -
38. Suspension Block to Boom Block Pressure All Models Part Number 800200094 d” Female Swivel JIC... 422-423 -
39. Suspension Block to Boom Block Return All Models Part Number 800200093 º” Female Swivel JIC º... 422-423 -
40. Boom Accumulator to Tilt Cylinder All Models Part Number 826010011 º” Female Swivel JIC º” Fe... 424-425 -
41. Cooler Left Hand to Top of Transmission AS715 & AS1210 Part Number 800200152 AS1210 Part Numb... 424-425 -
42. Cooler to Pump AS715 & AS1210 Part Number 800200173 AS1210 Part Number 800200175 1” Female Sw... 424-425 -
43. Piston Pump Suction to Tank AS715 & AS1210 Part Number 800200147 AS1210 Part Number 800200015... 424-425 -
44. Lift Cylinder Tee to Return Tee All Models Part Number 800200189 d” Female Swivel JIC 2” Fema... 424-425 -
45. Left Lift Cylinder Rod to Tee All Models Part Number 800200188 d” Female Swivel JIC d” Female... 424-425 -
46. Accumulator to Left Lift Cylinder All Models Part Number 800200097 d” Female Swivel JIC d” Fe... 424-425 -
47. Right Lift Cylinder to Tee All Models Part Number 800200187 d” Female Swivel JIC d” Female Sw... 424-425 -
48. Accumulator to Right Lift Cylinder All Models Part Number 800200096 d” Female Swivel JIC d” F... 424-425 -
49. Steel Line to Differential Left All Models Part Number 800200068 ¹” Female Swivel JIC 90° ¹” ... 424-425 -
50. Steel Line to Differential Right All Models Part Number 800200067 ¹” Female Swivel JIC 90° ¹”... 424-425 -
51. Hose Tank to Junction All Models Part Number 800200213 2” female JIC 2” female JIC 90 Long Dr... 426-427 -
52. Hose pressure to Shuttle Valve All Models Part Number 800200211 d” female JIC 2” female JIC 3... 426-427 -
53. Hose pressure to Shuttle Valve All Models Part Number 800200211 d” female JIC 2” female JIC 3... 426-427 -
54. Hose brake to Bulkhead All Models Part Number 800200212 ¹” female JIC ¹” female JIC 90 32” 10... 426-427 -
55. Hose brake to Bulkhead All Models Part Number 800200212 ¹” female JIC ¹” female JIC 90 32” 10... 426-427 -
56. 100’ Boom Extension Hoses (not shown) All Models Part Number 800200181 d” female JIC d” male ... 426-427
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AS715 & AS1010 428-429 -
AS1210 430-431 -
AS715, AS1010 & AS1210 432-433 -
AS715 & AS1010 434-435 -
AS1210 434-435
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Appendix 436